This product complies with relevant environmental requirements such as RoHS and REACH. The material performance meets the standards of EN 50618-2014, TUV 2PfG 1169, and IEC 62930-2017. It is suitable for insulation and sheathing layers in the production of solar photovoltaic cables.
Model | Material A: Material B | Usage |
OW-XLPO | 90:10 | Used for photovoltaic insulation layer. |
OW-XLPO-1 | 25:10 | Used for photovoltaic insulation layer. |
OW-XLPO-2 | 90:10 | Used for photovoltaic insulation or insulation sheathing. |
OW-XLPO(H) | 90:10 | Used for photovoltaic sheathing layer. |
OW-XLPO(H)-1 | 90:10 | Used for photovoltaic sheathing layer. |
1. Mixing: Before using this product, mix components A and B thoroughly and then add them to the hopper. After opening the material, it is recommended to use it within 2 hours. Do not subject the material to drying treatment. Be vigilant during the mixing process to prevent the introduction of external moisture into components A and B.
2. It is recommended to use a single-threaded screw with equidistant and varying depths.
Compression Ratio: OW-XLPO(H)/OW-XLPO/OW-XLPO-2: 1.5±0.2, OW-XLPO-1: 2.0±0.2
3. Extrusion Temperature:
Model | Zone one | Zone two | Zone three | Zone four | Machine Neck | Machine Head |
OW-XLPO/OW-XLPO-2/OW-XLPO(H) | 100±10℃ | 125±10℃ | 135±10℃ | 135±10℃ | 140±10℃ | 140±10℃ |
OW-XLPO-1 | 120±10℃ | 150±10℃ | 180±10℃ | 180±10℃ | 180±10℃ | 180±10℃ |
4. Wire Laying Speed: Increase the wire laying speed as much as possible without affecting surface smoothness and performance.
5. Cross-Linking Process: After stranding, natural or water bath (steam) cross-linking can be performed. For natural cross-linking, it can be completed within a week at temperatures above 25°C. When using a water bath or steam for cross-linking, to prevent cable adhesion, maintain the water bath (steam) temperature at 60-70°C, and cross-linking can be completed in approximately 4 hours. The above-mentioned cross-linking time is provided as an example for insulation thickness ≤ 1mm. If the thickness exceeds this, the specific cross-linking time should be adjusted based on the product's thickness and cross-linking level to meet the cable's performance requirements. Perform a complete performance test, with a water bath (steam) temperature of 60°C and a boiling time of more than 8 hours to ensure thorough material cross-linking.
No. | Item | Unit | Standard Data | |||||
OW-XLPO | OW-XLPO-1 | OW-XLPO-2 | OW-XLPO(H) | OW-XLPO(H)-1 | ||||
1 | Appearance | —— | Pass | Pass | Pass | Pass | Pass | |
2 | Density | g/cm³ | 1.28 | 1.05 | 1.38 | 1.50 | 1.50 | |
3 | Tensile Strength | Mpa | 12 | 20 | 13.0 | 12.0 | 12.0 | |
4 | Elongation at break | % | 200 | 400 | 300 | 180 | 180 | |
5 | Thermal aging performance | Test conditions | —— | 150℃*168h | ||||
Tensile Strength Retention Rate | % | 115 | 120 | 115 | 120 | 120 | ||
Retention rate of elongation at break | % | 80 | 85 | 80 | 75 | 75 | ||
6 | Short-Term High-Temperature Thermal Aging | Test conditions | 185℃*100h | |||||
Elongation at break | % | 85 | 75 | 80 | 80 | 80 | ||
7 | Low-temperature impact | Test conditions | —— | -40℃ | ||||
Number of Failures(≤15/30) | 个 | 0 | 0 | 0 | 0 | 0 | ||
8 | Oxygen index | % | 28 | / | 30 | 35 | 35 | |
9 | 20℃ Volume Resistivity | Ω·m | 3*1015 | 5*1013 | 3*1013 | 3*1012 | 3*1012 | |
10 | Dielectric Strength (20°C) | MV/m | 28 | 30 | 28 | 25 | 25 | |
11 | Thermal Expansion | Test conditions | —— | 250℃ 0.2MPa 15min | ||||
Load elongation rate | % | 40 | 40 | 40 | 35 | 35 | ||
Permanent deformation rate after cooling | % | 0 | +2.5 | 0 | 0 | 0 | ||
12 | Burning releases acidic gases | HCI and HBr content | % | 0 | 0 | 0 | 0 | 0 |
HF content | % | 0 | 0 | 0 | 0 | 0 | ||
pH value | —— | 5 | 5 | 5.1 | 5 | 5 | ||
Electrical conductivity | μs/mm | 1 | 1 | 1.2 | 1 | 1 | ||
13 | smoke density | Flame Mode | Ds max | / | / | / | 85 | 85 |
14 | Original elongation at break test data after pre-treatment at 130°C for 24 hours. | |||||||
Customization can be done according to the user's personalized requirements. |
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